Custom Waffle Tray – Keep Waffles Fresh, Protected, and Ready to Serve

Packaging Lane custom waffle tray holds each waffle apart, reducing breakage and keeping them intact from production to display. The trays use PET or food-grade plastic with tight-seal lids, which lock in freshness and prevent moisture loss during storage and shipping. Designed for quick serving, each compartment fits standard waffle sizes, with options for custom counts per tray.

Tray Materials & Construction

Packaging Lane offers tray substrates in food-grade paperboard and PET plastic. Choose between 300–450 gsm paperboard or PET in thicknesses from 0.5 mm to 1.2 mm. Each option keeps freezer and shelf products safe for direct food contact. Sturdy walls and precise material thickness prevent tray flexing, even when loaded. This rigidity protects waffles in transit and when stacked at retail. All tray seams are sealed for leak resistance. Your trays ship ready for use.

Material Options

Choose between paperboard and plastic trays. Paperboard supports hot or cold foods and breaks down after use. Plastic resists moisture and holds shape for longer storage. Each tray comes with a grease-resistant lining. This feature prevents soggy food and helps keep hands clean when serving or eating. Trays are safe for microwaves and refrigerators. You can reheat or chill items as needed.

Strength & Protection

Each tray is rated to hold the exact waffle quantity and weight you specify, so every batch stays stable from oven to delivery. Choose trays with reinforced edges and corners to prevent crushing during stacking or transit. Leak and spill resistance keeps syrup and moisture where it belongs—inside the tray, not on your shelves or shipping crates.

Tray Printing & Finishing Choices

Select inside, outside, or full wrap print areas to get your branding where it stands out. Options fit a range of sizes, so your trays match your visual plan without limits on placement. Food-safe inks and coatings protect both the product and the experience for end customers. These materials are certified for direct contact, supporting your quality and safety standards. Choose from spot gloss, matte, soft-touch, or other finishes for a look and texture that fits your brand.

Print Methods

Choose digital, offset, or flexo printing for your order. Digital print suits short runs, starting at 100 units. Offset begins at 1,000 units; flexo is best for 5,000 or more. Each method matches order size to control your cost. Digital works for quick changes and custom art. Offset and flexo allow precise color matching for brand guidelines and keep per-unit prices low as volumes rise. This lets you balance visual impact with budget needs.

Branding & Design Tips

Place your logo at least 0.25 inches from tray edges. This gives space for machine cut tolerances and prevents design cut-off during production. Request a color proof before print. This helps spot shade shifts so you get consistent trays in each batch. Upload your artwork as a PDF with layered die lines, 300 dpi resolution, and all text inside safe zones.

Sizing, Shapes & Fit

Packaging Lane offers stock trays in standard sizes plus custom dimensions on request. This gives you exact control over fit, reducing movement and damage during shipping. Choose from trays made for single, double, or multiple waffles to match your serving needs and avoid wasted space. To get the best fit, measure your waffle length, width, and height in millimeters. Use those numbers to select or specify your tray shape and size.

Custom Size Ranges

Packaging Lane offers trays from as small as 2 inches to as large as 18 inches, with depth options up to 2.5 inches. This covers most production lines and lets you stay within spec for each project. Choose from standard or custom fit. Standard trays save on setup time if sizes match your run. Custom options match your exact product, which reduces shifting and waste. Custom waffle tray orders meet tolerance ranges of ±0.5 mm. You get consistent results.

Waffle Securing Features

Inserts, ridges, and custom compartments keep items separated and prevent shifting inside the tray. This design stops products from sliding or stacking, reducing risk of damage during handling. Specify compartment sizes and positioning based on your product’s measurements. Packaging Lane can guide you on layout options to match your needs. Clearly marked placements mean faster, error-free packing at scale.

Ordering, Lead Times & Delivery

Packaging Lane sets minimum order quantities starting at 1,000 units. This helps keep unit costs predictable and supports consistent product quality. To review color and fit before a full order, request a sample and see the details firsthand. Standard production time for most runs is 10 to 12 days. Rush options are available for tighter windows, giving you flexibility if you need custom trays faster. You receive a timeline estimate before confirming your order. Choose from a range of shipping methods, covering domestic and international freight. Each shipping choice is tracked, so your custom waffle tray arrives on time and in good condition.

Order Steps & File Setup

Request your quote, dielines, and proofs through Packaging Lane to start your order. Accurate information at this stage shortens turnaround time and reduces changes. Send print-ready files in CMYK at 300 DPI, PDF or AI format. Meeting these specs leads to sharp print and accurate colors for your packaging.

Shipping & Packing

Packaging Lane ships trays in sturdy, stackable cartons that shield products from bending. Each carton holds 400 to 600 units, so you can plan shelving space accurately. This count lets you track inventory and speed up unpacking. Orders are packed for 10 to 12 day shipment windows. Fast, secure packing means less risk of damage and easier scheduling on your end.

Store cartons upright in a cool, dry spot on arrival to hold tray strength. This keeps every custom waffle tray in consistent shape and ready for use.

Add-Ons & Tray Accessories

Lids, inserts, and sleeves fit trays of all sizes, adding protection and stack strength. Packaging Lane produces these accessories with tight measurement tolerances, so your trays and contents stay safe in transit. Greaseproof papers and thermal labels handle high-moisture or greasy foods without leaking or curling. Clear label specs—size, finish, and adhesive—match your process, from branding to traceability.

Accessory Options

Choose between clear and vented lids for secure transport. Both options fit trays ranging from 8×8 to 12×10 inches, so your product stays fresh and presentable during delivery. Display your brand with inserts, sleeves, or bands. Packaging Lane offers precise surface printing to help your logo stand out and boost recall with every order.

All trays work with standard food wrap and paper liners, making them ready for bakery, deli, or café use.

Bundling & Packaging Tips

Stack trays in precise sets of 10 or 20 for smooth inventory checks at retail or wholesale. Packaging Lane products offer tray sizes ranging from 6 to 14 inches to support both compact and bulk displays. Add utensils or extras, like forks or napkins, using clear sleeves or compartments. This keeps contents intact and reduces packing time for takeout or catering orders.

Flat trays pack tightly for delivery. For shelf impact, choose upright or windowed trays so the product draws quick attention.