Custom Cardboard Boxes for Secure, Professional Packaging

Packaging Lane offers custom cardboard boxes made for shipping, retail, and product protection. Each box uses rigid 3-ply or 5-ply board, supporting weight from light retail to bulk shipments. You choose box sizes, styles, and print finishes to fit your goods. Accurate cuts and folds keep items secure in transit or on shelves.

Material Options & Build Details

Packaging Lane offers single and double-wall corrugated board. Choose from E, B, or C flutes, each giving a different balance of strength and weight. Select a grade that matches your product’s fragility or stacking needs. Available paper weights range from 120 to 300 gsm, which controls box stiffness and crush resistance. Thicker boards add protection for heavier or sensitive shipments. Durable builds in custom cardboard boxes reduce the risk of damage during transit and help your deliveries arrive in good shape.

Box Styles & Sizes

Choose between folding cartons for lightweight goods, rigid boxes for retail presence, or mailers for shipping. The right style protects your product and aligns with your brand’s needs. Pick sizes made for your product’s exact shape. Supply the internal dimensions in inches to fit your item with minimal movement. Most brands choose length x width x height for the tightest fit. Measure your product and allow a small tolerance—usually 1/16 inch—when using Packaging Lane for custom cardboard boxes.

Printing Methods & Finishes

Choose from digital, offset, or flexo printing based on order size and detail. Digital printing suits low runs under 500 units, offering quick setup. Offset and flexo serve higher volumes, giving sharp results for branded packaging. Select finishes like matte for a smooth, non-reflective look; gloss for added shine; or soft-touch for a subtle texture. Each finish changes how colors and graphics appear on your boxes. Proofing includes physical or digital samples and precise color matching. This step reduces errors before full production and keeps your custom cardboard boxes consistent.

Accessories & Custom Features

Choose from foam inserts, dividers, or clear windows to organize or display your products. Each option protects items and creates an unboxing experience that fits your needs. Sizes vary to support small items or large retail sets. Select handle and closure options like tuck flaps or snap locks. This helps with easy carrying and strengthens your packaging for repeated use. Testing at Packaging Lane ensures these features meet durability and fit standards. Add printing inside, spot foil, embossing, or unique cutouts in up to two weeks. These finishes give custom cardboard boxes visual appeal, support branding, and help your packaging stand out on the shelf.

Eco-Friendly Materials

Packaging Lane uses recycled materials with clear percentage ranges shown on every order. Buyers can select boxes with up to 80% post-consumer content, giving direct visibility into environmental impact. All custom packaging features water-based, toxic-free inks. These make the packages safe for recycling or composting curbside, reducing waste and easing disposal for brands and consumers.

Ordering, Lead Times & Support

Packaging Lane accepts orders starting at 100 units, making it easier to test new designs without high risk. This low minimum order quantity helps you order exactly what your business needs. We offer sample and proofing steps before full production. You get to review and approve a physical or digital sample, so your final boxes match your expectations. 

Typical production and shipping take 10 to 12 days. You will have your custom packaging on hand quickly, which means you can keep your project schedules on track. Fast approval on proofs speeds things up. Delays during design or slow proof feedback can lengthen the process. Choose standard or expedited shipping based on your deadline. Expedited shipping shortens delivery by several days, helping meet tight schedules. Standard shipping is reliable for less urgent needs. Order volume affects production time. Small runs finish faster; larger volumes may add a few days. With Packaging Lane, each step is tracked so custom cardboard boxes arrive when needed.

Corrugated Grades Explained

E, B, and C flutes offer distinct profiles for different needs. E flute is thin, often 1.6 mm, and suits detailed printing for lighter retail products. B flute is 2.5 mm and works for bakery and carry cases. C flute measures around 4 mm, giving more strength for shipping heavier contents.

Choose a single wall for savings on light to medium loads. The double wall adds a second liner and extra flute, giving roughly twice the compression strength. This is key for stacking or heavy items when you need to avoid collapse during transport.

How to Measure for a Perfect Fit

Start by measuring your product’s length, width, and height with a ruler or tape. For the right fit, measure to the nearest millimeter. Add 5 to 10 mm of space in each direction to account for padding or inserts; this protects items from movement or damage during shipping. Packaging Lane offers a sizing chart for fast reference. Common industry sizes range from 150 x 150 x 50 mm for jewelry to 350 x 250 x 100 mm for electronics. Choosing the right box size cuts costs and guards your products in transit. When ordering custom cardboard boxes, double-check that internal dimensions match your product and packaging needs. This keeps packing time short and limits returns due to poor fit.

Print File Setup Tips

Upload your artwork in high-resolution PDF, AI, or EPS. These formats keep print details sharp, so your graphics look crisp on finished Packaging Lane boxes. Add a 0.125-inch bleed on all sides of your layout. Keep text and logos at least 0.125 inches inside the safe area. This stops edges and words from being trimmed on your custom packaging. Check file size and color settings before approval. Review our proof within one business day so production for custom cardboard boxes stays on track.

Surface Finishes Compared

Choose matte finishes when you want to hide fingerprints or reduce glare on packaging. Matte works best for Custom Cardboard Boxes that require a soft, natural look. Gloss or luster options add shine, which makes colors appear richer but can show smudges more easily. If your boxes will be handled often, matte resists scratches and water marks better than gloss. When bright color is your top goal, gloss finish makes inks pop with higher contrast. Decide based on your brand style and how customers interact with the packaging. Both finishes are available. Every finish is applied with consistent thickness to control your brand’s presentation.

Custom Inserts & Add-Ons

Choose from foam, cardboard, or paper inserts to keep products secure during shipping or display. Foam offers the most protection for fragile items, while cardboard and paper provide lighter options for retail displays or low-risk contents. Standard insert options fit most sizes, with custom die-cuts for unique shapes. Each option can be assembled by hand in under 2 minutes per box; bulk orders of up to 1,000 are available. Adding inserts to your order increases cost by a clear per-unit rate depending on material and size. For brands using custom cardboard boxes, inserts help lower damage rates and show care in presentation.

Eco Materials & Disposal

Packaging Lane uses corrugated boards with 60% to 90% recycled content for strong, eco-friendly protection. Boxes stay secure while helping you meet environmental goals. You can drop these at curbside recycling or break them down for compost. No coatings or plastics get in the way, so disposal is quick and simple. Water-based ink and glue let the material break down safely. No toxins pass to products or the environment.

Production & Delivery Timeframes

Design, proof approval, production, and shipping for your order span 10 to 12 days. Fast approval on proofs speeds up turnaround. Choose standard or expedited shipping. Expedited shipping shortens delivery by several days. Small runs finish faster; larger volumes may add a few days. Each step is tracked, so custom cardboard boxes arrive when needed.