Custom Hair Extension Boxes, Secure, Stylish Brand Packaging

Showcase your full product line with custom sizes and precise shapes. Options range from slim trays to deep cases, fitting single bundles or multi-piece sets. These formats help products stay neat in transit and catch the eye on shelves. High-strength paperboard protects against bends, dust, and moisture. Consistent material quality delivers a clean finish customers can feel and see, boosting your brand image every time the box lands in their hands.

Materials & Structural Integrity

Choose from rigid or folding paperboard types with thicknesses between 350gsm and 550gsm. Thicker options offer higher resistance to crushing, which helps keep boxes intact during rough transit. Strong corner construction, including double-walled or reinforced folds, adds stability and sharp edges for a neat display. Clean corners mean each box holds its shape and stands out on shelves. A sturdy build reduces crushing or tearing, which protects hair extensions from bending or breakage in shipping.

Material Choices

Choose from cardstock for a sleek feel, corrugated for toughness, or rigid for a luxury hold. Cardstock works for lighter hair sets and saves on shipping. Corrugated shields bulk orders and survive long routes. Rigid offers a premium unboxing experience and suits luxury sets. Its strength guards delicate bundles. Each material is compatible with matte, glossy, or soft-touch finishes, so you control texture and look . Match the material to your budget and shipping plans for custom hair extension boxes that hold up and impress.

Window & Insert Designs

Choose from die-cut windows in various shapes and sizes. Protective films keep hair extensions clean during shipping and display, letting buyers see the product color and quality without opening the box. Custom inserts, foam, paper, or satin trays, hold each hair extension strand firmly. Proper fit means less shifting and tangling in transit, saving you time and replacements.

Print, Finishes & Branding Options

Choose from digital, offset, or Pantone print processes to match your color standards on each box. Digital offers fast turnaround, while Pantone ensures color consistency for repeat orders. This control helps your branding stay consistent from run to run. Finishes include matte, gloss, and soft touch lamination. Soft touch prevents scratches during shipping, and gloss makes printed logos pop on shelves. Matte gives a smooth, non-reflective surface to reduce glare in salons . Add-ons like foil stamping or embossed logos build shelf impact for your custom hair extension boxes. 

Color Techniques

Packaging Lane uses Pantone and CMYK color matching, so each order reflects brand colors as ordered. This accuracy simplifies large or repeat orders for custom hair extension boxes—your teams get the same result every time. Physical swatches are sent before production. You compare them next to your current boxes or marketing assets, and digital proofs confirm your approval before print.

Special Features

Foil stamping adds eye-catching shine to your boxes, making colors stand out and catching attention on shelves. If you use embossing, your logo or name gains tactile depth, helping clients remember your brand each time they touch the packaging. Spot UV brings glossy highlights to select areas, like text or patterns, giving contrast that looks sharp in hand or online. Clear windows let buyers view hair textures and colors, so clients know what they are getting before opening their box. Packaging Lane offers these options for orders. Add these effects to custom hair extension boxes when you want to show higher value or create memorable unboxing moments.

Sizes, Fit & Customization

Select from custom sizes for length, width, and depth to fit most hair extension types. Enter exact measurements to make sure every pack holds its product with no waste or gaps. Use our quick measuring guide to find the best fit for your hair extension bundles. Common packs support 18-inch, 22-inch, and 24-inch extensions, but we adjust inserts to protect against shifting in transit.

Sizing Guide

Measure hair extensions from end to end before choosing a box. Match the stretched length to your box size for a secure fit. Select box lengths from 10 to 30 inches to fit standard bundles, closures, or frontals. Packaging Lane offers popular templates for straight, body wave, and curly extensions. Templates include standard widths like 2.5, 3, and 3.5 inches, and depths from 1 to 2 inches. Using the right template stops products from shifting in transit, which keeps hair neat.Need a different size? Request custom dimensions with your order. Custom hair extension boxes are prepared to fit and arrive on schedule.

Insert Customization

Choose from card, foam, or fabric trays for inserts. Card inserts hold hair wefts steady during shipping. Foam trays cushion strands, lowering the risk of tangling or creasing. Fabric trays help keep hair smooth and ready for display. Each insert type fits boxes ranging from 8 to 20 inches long, helping fit most extension lengths and volumes. This lets you present each set neatly, straight from the box.

Sustainability Claims

Packaging Lane supports recyclability with certified logos placed on your boxes. The placement follows guidelines so buyers see proof for every eco claim when unpacking. These marks are sized at 8mm minimum to stay visible without crowding your branding. Showcasing sustainability works best when the logo is on the main panel or near the opening flap. This tells your customers how to recycle and builds trust in your materials. Custom hair extension boxes can be made with recycled Kraft or paperboard, supporting clear claims if you want to highlight eco content. Every batch includes documentation, helping you answer customer questions about sourcing or disposal.

Artwork & File Setup

Submit your files in PDF, AI, or PSD format. Make sure all images are at least 300 DPI for sharp print results. Files under these specs print clearly, reducing rework and delays.

If you need a dieline template, request one before designing. Packaging Lane sends dielines within one business day, so you can align your artwork fast.

Production & Delivery Timeframes

Production for custom hair extension boxes usually completes within 10 to 12 days. Clear schedules help you plan launches and restocks to avoid delays. Each order goes through a step-by-step quality review before shipping. Visual checks focus on color accuracy, material durability, and print alignment, so you get reliable, ready-to-sell packaging. Approval happens only after our team confirms all details match your order. This saves you time and prevents wasted shipments.