Custom Vape Boxes: Protect & Promote Your Vaping Products

Packaging Lane boxes are made for vape cartridges, pens, and disposables. Tested box sizes and inserts prevent shifting and broken products, helping you ship safely. Rigid stock and custom fit options help stop dents and leaks. Precise die-cuts add a finished look that supports your brand on every shelf. Choose from flexible order quantities to match launch dates or refill stock fast.

Box Materials & Construction

Packaging Lane offers two main box materials: paperboard and corrugated. Paperboard is lightweight and suits lower-impact shipping, while corrugated options handle rougher transit and stacking. Choose thicknesses from 14pt up to 24pt for paperboard, or single to double-wall for corrugated. Thicker walls protect vape devices against drops and compression, cutting product losses during shipping. Our structures include lock tabs, inserts, and tight-fitting lids. Each design guards the contents from shifting.

Material Choices

SBS board offers a smooth surface that prints sharp graphics and clear labels. This fits orders where you want logos or THC compliance info visible on vape pen or pod boxes. Choose SBS when print quality is vital. Kraft is strong and has a natural look that suits CBD or eco-focused vapes.

Kraft protects oils and cartridges from damage while signaling a recyclable option. Corrugated works for bulk shipments or fragile glass cartridges needing extra shock resistance. For custom vape boxes holding heavier gear, corrugated can prevent dents and leaks during transit. Select based on your fill weight and transport method.

Box Structures & Styles

Choose from tuck end, sleeve, windowed, and insert tray styles. Each option supports vape cartridges or pens by shape, keeping contents secure and minimizing shifting. Tamper-evident features deter opening and help protect your brand integrity. Match the box size to the product—insert trays to keep pens stable, while sleeves fit smaller cartridges. Order sizes as low as 500 units.

Packaging Lane offers accurate die-cutting and sturdy builds, so measurements fit standard product dimensions. This means fewer returns and easier shelf stocking.

Durability & Protection

Every box ships with materials rated for scratch and moisture resistance, helping vape products arrive safely even after bumps or damp conditions. A crush-resistant design minimizes risk of breakage during transport, so glass cartridges and delicate parts stay intact.

Packaging Lane tests boxes for strength under common warehouse weights. Clients receive clear recommendations for insert styles and packing steps—helping you secure products in place with less movement. Sizing options support small single items or sets up to 24 units, offering fit without wasted space. By choosing custom vape boxes, you reduce returns from transit damage and support consistent delivery.

Print Methods & Finishes

Choose from CMYK or Pantone printing to keep colors sharp and true to your design. These methods give clear branding and help every box match your brand guide. Matte, gloss, or soft-touch finishes add a distinct look and feel. Soft-touch creates a smooth surface; gloss makes colors pop; matte gives a smooth, non-reflective finish.

Detailed print and finish choices keep custom vape boxes on-brand and shipment on schedule.

Print Process Options

Digital printing works for runs as low as 50 pieces; it gives fast setup and sharp color for rapid orders. Offset suits larger runs, usually over 1,000 units, and gives steady color control for brands needing Pantone matches. Flexo printing is common for high-volume jobs and offers reliable registration on larger Custom Vape Boxes. Color can shift slightly with flexo, but costs per unit drop as quantity increases. You choose the print method based on your run size, timeline, and color needs.

Finishing Choices

Gloss coating adds shine to custom vape packaging and highlights vibrant colors. Gloss also resists fingerprints and minor scratches, which keeps boxes clean for longer displays. Matte offers a muted finish that feels smooth to the touch. This option hides scratches better than gloss, which helps maintain a premium look during handling.Spot UV gives selected areas extra shine and texture, making logos or patterns stand out visually.

Branding Add-Ons

Add foil stamping in gold or silver to highlight your logo and give your packaging a metallic look. It draws the eye and sets your product apart on crowded shelves. Embossing or debossing adds raised or recessed details for a tactile logo effect that buyers can feel in their hands.

Window cutouts let customers view the product before purchase, making it easier to check color or style. Use these with sturdy materials for precise shapes; common window sizes range from one inch to four inches. Choose metallic inks for a subtle shine or use thicker stocks to support detailed cutouts. Packaging Lane completes most custom vape boxes with branding upgrades.

Sizing, Fit & Inserts

Packaging Lane offers a wide custom size range for cartridges and pens. Choose specific box dimensions to match your product and avoid shifting or damage during shipment. Use the provided step-by-step measuring guide to get a precise fit every time. Select from foam, paper, or molded pulp inserts based on your protection and presentation needs. Foam inserts reduce breakage for glass cartridges. Paper or molded pulp options work well for lighter pens and can lower material costs. You get sizing and insert flexibility without long delays.

How to Measure Your Products

Record length, width, and depth in inches to size your product correctly. Always measure the longest side first, then record the base and height. This reduces errors and helps your order fit as expected. Use a rigid ruler for accuracy. Measure from edge to edge on the outermost points. If your vape device or accessories have unusual shapes, measure at the widest and highest points for a snug custom fit. Get all three dimensions right before you submit. This small step makes sure your custom vape boxes protect and present your products well.

Insert Options

Foam inserts cushion vapes, protecting fragile parts during shipping. Use foam for intricate shapes or when products need to stay in place during transit. This keeps items aligned and reduces returns. Molded pulp works well for medium stability and is often biodegradable.

Choose it when you require a quick setup in custom vape boxes and a less visual impact on the display. Pulp inserts suit most midsize runs. Paperboard inserts give the cleanest look for retail. These are best when presentation matters most, and the product weight is moderate. All inserts can be cut to fit precise box sizes, supporting order sizes of 250 units or more.

Standard vs. Custom Sizes

Standard vape box sizes—like 3.5 x 1.5 x 1.0 inches—allow faster processing and save on costs. These fit the most popular cartridges, so you get quick delivery and predictable pricing. Custom dimensions can meet unique device shapes or branding needs. Packaging Lane offers custom options. Custom sizing may affect price, as new cutting dies or prints are required. Choose standard if you need speed and value. Go custom if your device or brand demands a specific fit.

Sustainability & Compliance

Packaging Lane offers vape packaging made from recyclable and biodegradable materials. This helps lower environmental impact and aligns with eco-focused brand values. Buyers can choose from several material grades to meet specific sustainability goals. Boxes meet child-resistant standards and support required labeling placements, including ingredient lists and warnings. All sizes accept durable printed instructions without smudging or peeling. This supports buyer compliance with local and federal rules.

Eco Material Options

Choose from recycled paperboard or compostable kraft materials. Both options reduce landfill waste and support brands working toward eco targets. All materials can be certified by suppliers. This means you can show customers exactly where their box comes from and verify sustainability claims.

Vape Packaging Regulations

All vape packaging must meet child-resistant standards. Select pop-top, zip-lock, or certified locking mechanisms for proven compliance. These features lower the risk of accidental access and can be confirmed with certificates.FDA and many local laws require printed health warnings. Set aside 30% of your visible panel for these disclosures to pass inspections. Print area availability depends on your box size—request die-lines to verify fit.

Labeling & Compliance Checks

Regulations require warnings like nicotine or age restrictions. Standard font size is 6 pt or larger, placed on the bottom or back panel. Marking expiry dates or batch numbers keeps your custom vape boxes ready for audits. On Packaging Lane, layouts can fit FDA, EU TPD, or regional standards. Placing compliance info beside the barcode shortens inspection and repack steps.

Ordering, Lead Times & Support

Start your order with Packaging Lane by requesting a quote. Minimum order quantity applies to all custom jobs, so you get consistent unit pricing. Once you approve your proof, production starts. Most sample orders ship fast, helping you check size and materials before full production. Standard production at Packaging Lane for most orders, including custom vape boxes, is completed in 10 to 12 days. This helps you plan your launch or restock with certainty.

Rush production is available for tight deadlines and shortens wait times, which means you can get products on shelves sooner. Transit times vary by location but typically range from 2 to 5 days after shipping. You’ll receive tracking details so you can monitor your shipment and prepare for delivery.

Order Steps Overview

Request a quote by telling us your box size, quantity, and material. Upload your artwork file in PDF or AI format for the fastest review. Clear files speed up setup and help prevent errors. We send a digital proof within 24 hours of file upload. Review every panel, check colors, and confirm dimensions match your needs. Once you approve, production starts.

Reorders & Proofing

Ordering a repeat run takes only a few clicks. Packaging Lane stores your previous files and order details for fast access. This minimizes setup time so you get consistent results with each reorder. You can access stored artwork files at any time and update them if needed before the next run. If you want to adjust your custom vape boxes for a new campaign or regulatory changes, submit updated artwork through your account. Proofing is required for every new job, including repeats. This step ensures print details stay accurate.